Inverter-General Purpose Yaskawa CIMR-G5

Our Team Expertly Repairs Yaskawa AC inverter Drive CIMR-G5 series

Precision Zone specializes in Yaskawa product repairs servicing a wide range of AC inverters such as Yaskawa CIMR-G5 Series inverter.

The G5 drive is a full featured drive providing outstanding quality, performance, and flexibility through 300kW. This drive combines easy to use network communications, feedback, and expandable I/O to control anything from simple fans and pumps to complex machines. The G5 inverter is a single solution regardless of your application. The G5 inverter is a great platform to start a retrofit from, ask us how we can help you with a retrofit.

When assessing the functionality of a drive, our engineering team typically conducts a four-step check:

Visual Overview Check
Static Test
Checks Under Power
Alarm Codes Verification

This overview is Precision Zone’s basic troubleshooting process. Once our repair team starts on the job we use specialized, customized test fixtures, Huntron tracker, signal generator, oscilloscope, milli and mega ohm meters and other necessary tools to assure quality repair. Most importantly, every repair is fully tested in custom-built simulators under load to replicate real-life working environment. Precision Zone goes as far as using heat chamber and overnight dynamic testing to guarantee performance of the repaired product when it comes back to the customer.

REPAIR PROCESS FOR CIMR-G5 SERIES INVERTER DRIVE

Visual Overview Check

When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive and print circuit boards. Then the team proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or particles. Additionally, we look for any burn marks anywhere on the components or chassis. During the visual inspection technical team notes excessive dirt on cooling components and records clogged heatsink.

Static Test Basic

Precision Zone repair technicians use digital multimeter with diode testing capabilities and resistance measurement to conduct a static test. In the instance of Diode testing, our team is looking to check input and output modules.

Using your digital multimeter check the DC buss and make sure the DC buss has been discharged.

Input Modules Testing

Multimeter Positive Lead	Negative Side of the DC Bus
Multimeter Negative Lead	L1 L3 L3
Diode Check	Approximately 0.41 V for each phase

Multimeter Positive Lead	L1 L2 L3
Multimeter Negative Lead	Positive Side of the DC Buss
Diode Check	Approximately 0.42 V for each phase

Output Modules Testing

Multimeter Positive Lead	U V W
Multimeter Negative Lead	Positive Side of the DC Buss
Diode Check	Approximately 0.38 V for each phase

Multimeter Positive Lead	Negative Side of the DC Buss
Multimeter Negative Lead	U V W
Diode Check	Approximately 0.37 V for each phase

We verify capacitor value using capacitor meter and examine functionality of circuit breakers and contactors in the drive.

Alarm Codes Troubleshooting

The alarms on the drive are displayed through digital operator located on the front of the inverter. The codes displayed are:

Alarm Code	Code Type
GF	Ground Fault
OC	Over Current
OL1 and OL2	Overload
RR	Braking transistor shorted
ERR	Control Board Hardware Failure
UV	Undervoltage
OV	Overvoltage
OH and OH2	Overheat
OS	Overspeed detection
OPE	Parameter Alarms
PF and PH	Phase Loss or Open Phases

The majority of these alarms can be triggered if there is a fault in the control circuit.

Recently Repaired Products

CIMR-G5U2015 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Gate Section/Board, Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 230V
Output Power: 15kW

CIMR-G5M41P5 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Missing parts/components, Bad Circuit Board Component(s), Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), Excessive Dirt/Debris, Bad Gate Section/Board
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 460V
Output Power: 1.5kW

CIMR-G5U40P4 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Missing parts/components, Bad Control Section/Board, May Require Board Replacement, Bad Gate Section/Board, Bad Circuit Board Component(s), Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), Excessive Dirt/Debris, Physical Damage to the Circuit Board/s
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 460V
Output Power: 0.4kW

CIMR-G5U2037 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Missing parts/components, Bad Output Transistors/SCRs, Bad Input Diodes/SCRs, Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), Bad Cooling Fans, Multiple signs of previous repair, Excessive Dirt/Debris, Physical Damage to the Drive
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 230V
Output Power: 37kW

CIMR-G5U43P7 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Cooling Fans, Excessive Dirt/Debris, Bad Gate Section/Board, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 460V
Output Power: 3.7kW

CIMR-G5M2022 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Multiple signs of previous repair, Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), Bad Cooling Fans, Excessive Dirt/Debris, Bad Circuit Board Component(s), Bad DC Bus Capacitors
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 230V
Output Power: 22kW

CIMR-G5U2011 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Passed Testing - Highly Recommend Recondition
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 230V
Output Power: 11kW

CIMR-G5M25P5 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Output Transistors/SCRs, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 230V
Output Power: 5.5kW

CIMR-G5A2030 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: No Display, Bad Power Section/Board, Bad Circuit Board Component(s), Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), Bad Cooling Fans, Excessive Dirt/Debris, Missing parts/components
Drive Type: AC Inverter
Series: G5
Country Code: Asia
Input Voltage: 230V
Output Power: 30kW

CIMR-G5M45P5 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Physical Damage to the Drive, Leaky Capacitors (Open, Corroded Traces), Bad Gate Section/Board, Bad Circuit Board Component(s), Excessive Dirt/Debris, Bad Cooling Fans
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 460V
Output Power: 5.5kW

CIMR-G5M43P7 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Bad DC Bus Capacitors, Physical Damage to the Drive, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces), Missing parts/components
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 460V
Output Power: 3.7kW

CIMR-G5M40P7 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Control Section/Board, Bad Capacitor(s), Bad Circuit Board Component(s), Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 460V
Output Power: 0.7kW

CIMR-G5V47P5 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Multiple signs of previous repair, Bad Fuse, Missing parts/components, Bad Output Transistors/SCRs
Drive Type: AC Inverter
Series: G5
Country Code: V
Input Voltage: 460V
Output Power: 7.5kW

CIMR-G5M23P7 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Gate Section/Board, Bad Circuit Board Component(s), Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), Bad Cooling Fans, Excessive Dirt/Debris
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 230V
Output Power: 3.7kW

CIMR-G5A2011 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Inverter
Series: G5
Country Code: Asia
Input Voltage: 230V
Output Power: 11kW

CIMR-G5A40P7 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Inverter
Series: G5
Country Code: Asia
Input Voltage: 460V
Output Power: 0.7kW

CIMR-G5U4030 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Control Section/Board, Bad Cooling Fans, Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Output Transistors/SCRs, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 460V
Output Power: 30kW

CIMR-G5U45P5 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Gate Section/Board, Bad Circuit Board Component(s), Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), Bad Cooling Fans, Excessive Dirt/Debris, Physical Damage to the Drive
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 460V
Output Power: 5.5kW

CIMR-G5U41P5 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad DC Bus Capacitors, Bad Magnetic Contactor, Relay, No Display, Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board, Bad DC Bus Capacitors, Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), May Require Board Replacement, No Display
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 460V
Output Power: 1.5kW

CIMR-G5U4015 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Output Transistors/SCRs, Bad Fuse, Bad Gate Section/Board, Bad Cooling Fans, Bad Circuit Board Component(s), Bad Magnetic Contactor, Relay, Leaky Capacitors (Open, Corroded Traces), Excessive Dirt/Debris
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 460V
Output Power: 15kW

CIMR-G5U25P5 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Cooling Fans, Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Leaky Capacitors (Open, Corroded Traces), Missing parts/components, Excessive Dirt/Debris
Drive Type: AC Inverter
Series: G5
Country Code: USA
Input Voltage: 230V
Output Power: 5.5kW

CIMR-G5M2030 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Missing parts/components, Bad Magnetic Contactor, Relay, Bad Cooling Fans, Multiple signs of previous repair, Bad Gate Section/Board, Bad Circuit Board Component(s), Leaky Capacitors (Open, Corroded Traces), Excessive Dirt/Debris, Physical Damage to the Drive
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 230V
Output Power: 30kW

CIMR-G5M4055 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Cooling Fans, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 460V
Output Power: 55kW

CIMR-G5M4030 is an
Inverter-General Purpose manufactured by Yaskawa
Discovered issues: Bad Power Section/Board, Bad Circuit Board Component(s), Leaky Capacitors (Open, Corroded Traces), Bad Cooling Fans, Bad Gate Section/Board, Excessive Dirt/Debris, Bad Magnetic Contactor, Relay
Drive Type: AC Inverter
Series: G5
Country Code: Generic
Input Voltage: 460V
Output Power: 30kW