Our Team Expertly Repairs Yaskawa DC Servo Drive CPCR-MRxxK series
Precision Zone specializes in Yaskawa product repairs servicing a wide range of DC Servo series such as Yaskawa CPCR-MRxxK Series Servopack.
Yaskawa AC Servo Drive CPCR-MRxxK was developed for the most advanced Factory Automation and Factory Machining Systems. The extensive servo manufacturing technology accumulated through half a century of servo drive applications created this series.
This series high-accuracy and quick response control even under adverse conditions, easy and flexible operation is available with excellent maintainability due to various display functions and protective functions.
When assessing the functionality of a drive, our engineering team typically conducts a four-step check:
- Visual Overview Check
- Static Test
- Checks Under Power
- Alarm Codes Verification
This overview is Precision Zone’s basic troubleshooting process. Once our repair team starts on the job we use specialized, customized test fixtures, Huntron tracker, signal generator, oscilloscope, milli and mega ohm meters and other necessary tools to assure quality repair. Most importantly, every repair is fully tested in custom-built simulators under load to replicate real-life working environment. Precision Zone goes as far as using heat chamber and overnight dynamic testing to guarantee performance of the repaired product when it comes back to the customer.
REPAIR PROCESS FOR CPCR-MRxxK SERIES SERVOPACKS
Visual Overview Check
When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive and print circuit boards. Then the team proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or particles. Additionally, we look for any burn marks anywhere on the components or chassis. During the visual inspection technical team notes excessive dirt on cooling components and records clogged heatsink.Static Test Basic
Precision Zone repair technicians use digital multimeter with diode testing capabilities and resistance measurement to conduct a static test. In the instance of Diode testing, our team is looking to check input and output modules.
Input Modules Testing
| Multimeter Positive Lead | L1 |
| Multimeter Negative Lead | Positive Side DC Buss |
| Diode Check | Approximately 0.3-0.4 V |
| Multimeter Positive Lead | Negative Side DC Buss |
| Multimeter Negative Lead | L1 |
| Diode Check | 0 L Displayed |
Output Modules Testing
| Multimeter Positive Lead | B |
| Multimeter Negative Lead | Positive Side DC Buss |
| Diode Check | Approximately 0.3-0.4 V |
| Multimeter Positive Lead | Negative Side DC Buss |
| Multimeter Negative Lead | B |
| Diode Check | Approximately 0.3-0.4 V |
We verify capacitor value using capacitor meter and examine functionality of circuit breakers and contactors in the drive.
Alarm Codes Troubleshooting
The alarms on the servopack are displayed through a five LED’s display located on the control board. Abbreviations are on the control board right next to the led. The codes displayed are :
| Alarm Code | Code Type | Cause |
|---|---|---|
| A.FUSE | Power Alarm | Fuse |
| A.OV | Power Alarm | Overvoltage |
| A.OC | Motor Alarm | Overcurrent |
| A.TG | Motor Alarm | Tachometer problem |
| A.OL | Motor Alarm | Overload problem |
The majority of these alarms can be triggered if there is a fault in the control circuit.
Precision Zone Repair Benefits for Yaskawa Drive AC Servo CPCR-MRxxK
- FREE evaluation by expert technician includes: visual inspection static check power tests
- FREE job estimate
- 12 mos warranty
- Flat Price
- Exchange option
- Rush Service
Recently Repaired Products
CPCR-MR154K
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s)
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 1.5kW
Servomotor Type: Minertia motor J series
Type: K
Servomotor to be Applied: Type UGJMED-80A for Minertia J series
CPCR-MR154K2
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Gate Section/Board, Bad Output Transistors/SCRs
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 1.5kW
Servomotor Type: Minertia motor J series
Type: K
Servomotor to be Applied: Type UGJMED-60L for Minertia J series or UGHMED-xxGG for Hi-cup motor
CPCR-MR085K2
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s), Bad Gate Section/Board, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 0.8kW
Servomotor Type: HI-cup motor
Type: K
Servomotor to be Applied: Type UGJMED-60L for Minertia J series or UGHMED-xxGG for Hi-cup motor
CPCR-MR155K2
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s), Bad Control Section/Board
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 1.5kW
Servomotor Type: HI-cup motor
Type: K
Servomotor to be Applied: Type UGJMED-60L for Minertia J series or UGHMED-xxGG for Hi-cup motor
CPCR-MR375K2
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s)
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 3.7kW
Servomotor Type: HI-cup motor
Type: K
Servomotor to be Applied: Type UGJMED-60L for Minertia J series or UGHMED-xxGG for Hi-cup motor
CPCR-MR224K
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 2.2kW
Servomotor Type: Minertia motor J series
Type: K
Servomotor to be Applied: Type UGJMED-80A for Minertia J series
CPCR-MR374K
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 3.7kW
Servomotor Type: Minertia motor J series
Type: K
Servomotor to be Applied: Type UGJMED-80A for Minertia J series
CPCR-MR154K1
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s), Bad Control Section/Board
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 1.5kW
Servomotor Type: Minertia motor J series
Type: K
Servomotor to be Applied: Type UGHMED-xxAA
CPCR-MR225K2
is an
Drives-DC Servo
manufactured by
Yaskawa
Discovered issues:
Bad Control Section/Board
Series: CPCR DC Servopack
Type: Transistorized/PWM Control Reversing
Motor Output: 2.2kW
Servomotor Type: HI-cup motor
Type: K
Servomotor to be Applied: Type UGJMED-60L for Minertia J series or UGHMED-xxGG for Hi-cup motor