Our Team Expertly Repairs Yaskawa AC Servo Drive CACR-IR_SE/SF series

Precision Zone specializes in Yaskawa product repairs servicing a wide range of AC Servo Series such as Yaskawa CACR-IR_SE/SF series Servopack.

Yaskawa AC Servo Drive CACR-IR_SE-SF has been developed as basic mechatronics drives for the most advanced Factory Automation and Factory Machining Systems, including robots and machine tools. The CACR-IR_SE Series was designed for CNC applications and the CACR-IR_SF Series were designed for robotics. Both of these series can be configured for single axis or three axis.

For your mechatronics systems, the flexible CACR-IR_SE-SF Series Servopack achieves stable control operation with high accuracy, quick response control under any environmental condition, and smooth, powerful operation even at low-speed range.

When assessing the functionality of a drive, our engineering team typically conducts a four-step check:

  • Visual Overview Check
  • Static Test
  • Checks Under Power
  • Alarm Codes Verification

This overview is Precision Zone’s basic troubleshooting process. Once our repair team starts on the job we use specialized, customized test fixtures, Huntron tracker, signal generator, oscilloscope, milli and mega ohm meters and other necessary tools to assure quality repair. Most importantly, every repair is fully tested in custom-built simulators under load to replicate real-life working environment. Precision Zone goes as far as using heat chamber and overnight dynamic testing to guarantee performance of the repaired product when it comes back to the customer.

REPAIR PROCESS FOR CACR-HR_AB/BB SERIES SERVOPACKS

Visual Overview Check

When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive and print circuit boards. Then the team proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or particles. Additionally, we look for any burn marks anywhere on the components or chassis. During the visual inspection technical team notes excessive dirt on cooling components and records clogged heatsink.

Static Test Basic

Precision Zone repair technicians use digital multimeter with diode testing capabilities and resistance measurement to conduct a static test. In the instance of Diode testing, our team is looking to check input and output modules.

Input Modules Testing

Multimeter Positive Lead Negative Capacitor Terminal
Multimeter Negative Lead R S T
Diode Check Approximately 0.3-0.4 V
Multimeter Positive Lead R S T
Multimeter Negative Lead Positive Capacitor Terminal
Diode Check Approximately 0.3-0.4 V

Output Modules Testing

Multimeter Positive Lead Negative Capacitor Terminal
Multimeter Negative Lead U V W
Diode Check Approximately 0.3-0.4 V
Multimeter Positive Lead U V W
Multimeter Negative Lead Positive Capacitor Terminal
Diode Check Approximately 0.3-0.4 V

We verify capacitor value using capacitor meter and examine functionality of circuit breakers and contactors in the drive.

The last step in a static test process is checking the Regen Resistor. The technicians measure the resistance between Y3 and Y4. Resistance output results will vary depending on the size of the drive, but should not be shorted.

Alarm Codes Troubleshooting

There is no seven segment display on these drives. All alarms are displayed through the control. There is an alarm LED on the front of the drive at will be on if there is an alarm. The codes displayed are:

Alarm Code Code Type
Y.Pr Parameter error
H Hardware
A.3 Regeneration Error
A.6 A.6 Undervoltage
A.F Open Phase
A.2 MCCB Trip
1 Overcurrent
J Overflow
7 Overload
A Heat Sink Overheat
0 Absolute error
8 Position Error
C PG Disconnection
J Overflow
L Overrun

The majority of these alarms can be triggered if there is a fault in the control circuit.


Recently Repaired Products

Yaskawa CACR-IR30SEB image CACR-IR30SEB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Magnetic Contactor, Relay, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 3.0kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR20SEB-Y20 image CACR-IR20SEB-Y20 is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board, Bad Input Circuit Breaker, Bad Power Section/Board, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 2.0kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: Y20

Yaskawa CACR-IR15SEB image CACR-IR15SEB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Bad Regen Section, Blown Input Power Components, May Require Board Replacement, No Display
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 1.5kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR44SEB image CACR-IR44SEB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Control Section/Board, Leaky Capacitors (Open, Corroded Traces), May Require Board Replacement
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 4.4kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR20SEB image CACR-IR20SEB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board, Bad Power Section/Board, Blown Circuit Board (Through Hole), Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces), May Require Board Replacement
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 2.0kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR20SE image CACR-IR20SE is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 2.0kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: None
Modification Code: None

Yaskawa CACR-IR15SE image CACR-IR15SE is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Gate Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces), Bad Power Section/Board, May Require Board Replacement
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 1.5kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: None
Modification Code: None

Yaskawa CACR-IR15SEB-Y20 image CACR-IR15SEB-Y20 is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board, Bad Output Transistors/SCRs, Bad Power Section/Board, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 1.5kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: Y20

Yaskawa CACR-IR30SE image CACR-IR30SE is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Gate Section/Board, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 3.0kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: None
Modification Code: None

Yaskawa CACR-IR44SEB-Y20 image CACR-IR44SEB-Y20 is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: No Display, Bad Capacitor(s), Bad Power Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 4.4kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: Y20

Yaskawa CACR-IR30SEB-Y20 image CACR-IR30SEB-Y20 is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Magnetic Contactor, Relay, Bad Capacitor(s), Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces), Bad Control Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 3.0kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: Y20

Yaskawa CACR-IR10SEB image CACR-IR10SEB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Input Circuit Breaker
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 1.0kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR30SFB image CACR-IR30SFB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Power Section/Board, Physical Damage to the Circuit Board/s, Physical Damage to the Drive
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 3.0kW
Axis Specification: 1 Axis
Application: For Robots
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR44SFB image CACR-IR44SFB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Power Section/Board, No Display, Not Repairable Recommend Replacement
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 4.4kW
Axis Specification: 1 Axis
Application: For Robots
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR05SEB image CACR-IR05SEB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Power Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 500W
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR10SFB image CACR-IR10SFB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Input Circuit Breaker, Bad Magnetic Contactor, Relay
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 1.0kW
Axis Specification: 1 Axis
Application: For Robots
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR44SFB-Y32 image CACR-IR44SFB-Y32 is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Gate Section/Board, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 4.4kW
Axis Specification: 1 Axis
Application: For Robots
Design Revision Order: B
Modification Code: Y32

Yaskawa CACR-IR05SEB-Y20 image CACR-IR05SEB-Y20 is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Control Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 500W
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: Y20

Yaskawa CACR-IR03SFB image CACR-IR03SFB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Power Section/Board, Leaky Capacitors (Open, Corroded Traces)
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 300W
Axis Specification: 1 Axis
Application: For Robots
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR03SEB image CACR-IR03SEB is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Input Circuit Breaker
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 300W
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR15SFB image CACR-IR15SFB is an
Drives-AC Servo manufactured by Yaskawa
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 1.5kW
Axis Specification: 1 Axis
Application: For Robots
Design Revision Order: B
Modification Code: None

Yaskawa CACR-IR44SE image CACR-IR44SE is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Power Section/Board, Leaky Capacitors (Open, Corroded Traces)
Drive Type: CACR AC Servo Drive
Control Type: Current Control
Max Motor Capacity: 4.4kW
Axis Specification: 1 Axis
Application: For CNC
Design Revision Order: None
Modification Code: None