Our Team Expertly Repairs Yaskawa AC Servo Drive CACR-SR BE1 Series

Precision Zone specializes in Yaskawa product repairs servicing a wide range of AC Servo series such as Yaskawa CACR-SR BE1 Series Servopack.

Yaskawa AC Servo Drive CACR-SR BE1 has been developed as basic mechatronics drives for the most advanced Factory Automation and Factory Machining Systems, including robots and machine tools.

For your mechatronics systems, the flexible CACR-SR BE1 Series Servopack achieves stable control operation with high accuracy, quick response control under any environmental condition, and smooth, powerful operation even at low-speed range.

When assessing the functionality of a drive, our engineering team typically conducts a four-step check:

  • Visual Overview Check
  • Static Test
  • Checks Under Power
  • Alarm Codes Verification

This overview is Precision Zone’s basic troubleshooting process. Once our repair team starts on the job we use specialized, customized test fixtures, Huntron tracker, signal generator, oscilloscope, milli and mega ohm meters and other necessary tools to assure quality repair. Most importantly, every repair is fully tested in custom-built simulators under load to replicate real-life working environment. Precision Zone goes as far as using heat chamber and overnight dynamic testing to guarantee performance of the repaired product when it comes back to the customer.

REPAIR PROCESS FOR CACR-SR BE1 SERIES SERVOPACKS

Visual Overview Check

When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive and print circuit boards. Then the team proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or particles. Additionally, we look for any burn marks anywhere on the components or chassis. During the visual inspection technical team notes excessive dirt on cooling components and records clogged heatsink.

Static Test Basic

Precision Zone repair technicians use digital multimeter with diode testing capabilities and resistance measurement to conduct a static test. In the instance of Diode testing, our team is looking to check input and output modules.

Input Modules Testing

Multimeter Positive Lead Negative Capacitor Terminal
Multimeter Negative Lead R S T
Diode Check Approximately 0.43 V
Multimeter Positive Lead R S T
Multimeter Negative Lead Positive Capacitor Terminal
Diode Check Approximately 0.43 V for each phase

Output Modules Testing

Multimeter Positive Lead Negative Capacitor Terminal
Multimeter Negative Lead U V W
Diode Check Approximately 0.43 V for each phase
Multimeter Positive Lead U V W
Multimeter Negative Lead Positive Capacitor Terminal
Diode Check Approximately 0.43 V for each phase

We verify capacitor value using capacitor meter and examine functionality of circuit breakers and contactors in the drive.

The last step in a static test process is checking the Regen Resistor. The technicians measure the resistance between Y3 and Y4. Resistance output results will vary depending on the size of the drive, but should not be shorted.

Alarm Codes Troubleshooting

The alarms on the servopack are displayed through a seven segment LED display located on the control board. The codes displayed are:

Soft Alarms

Alarm Code Code Type Cause
A.02 Parameter Breakdown Incorrect parameters or corrupted data
A.04 Parameter Setting Error Incorrect parameters or corrupted data

Control Circuit Failures

A.03 Main Circuit Detection Error Problem with the control circuit

Braking Alarms

A.30 Regeneration Error Detected Regen circuit failure or faulty regen resistor
A.40 Regeneration Error Detected Regen circuit failure or faulty regen resistor

Power Alarms

A.40 Overvoltage Problem with incoming voltage
A.60 Undervoltage Problem with incoming voltage
A.F1 Open Phase Problem with incoming voltage
A.F2 Power Supply Rise Error Problem with incoming voltage

The majority of these alarms can be triggered if there is a fault in the control circuit, so please keep that in mind.





Recently Repaired Products

Yaskawa CACR-SR44BE12G-E image CACR-SR44BE12G-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board, Bad Cooling Fans, Bad Power Section/Board, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 4.4kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR20BE12G-E image CACR-SR20BE12G-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Regen Resistor/s
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 2.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR10BE12G-E image CACR-SR10BE12G-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Control Section/Board, Bad Output Transistors/SCRs, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 1.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR30BE12G-E image CACR-SR30BE12G-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 3.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR15BE12G-E image CACR-SR15BE12G-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board, Bad Power Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 1.5kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR07BE12M image CACR-SR07BE12M is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board, Bad Cooling Fans, Bad Gate Section/Board, Bad Output Transistors/SCRs, Bad Power Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 0.7kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: M Series
Optional Specifications: None

Yaskawa CACR-SR05BE12G-E image CACR-SR05BE12G-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Output Transistors/SCRs
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 0.5kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR15BE12G image CACR-SR15BE12G is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Control Section/Board, Bad Output Transistors/SCRs
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 1.5kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: None

Yaskawa CACR-SR30BE12F-E image CACR-SR30BE12F-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board, Bad Cooling Fans, Bad Gate Section/Board, Bad Power Section/Board, Excessive Dirt/Debris, Bad DC Bus Capacitors
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 3.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: F Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR20BE12G image CACR-SR20BE12G is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Output Transistors/SCRs, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 2.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: None

Yaskawa CACR-SR10BE12G image CACR-SR10BE12G is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board, Bad Power Section/Board, Bad Regen Resistor/s, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 1.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: None

Yaskawa CACR-SR10BE12F-E image CACR-SR10BE12F-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board, Bad Power Section/Board, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 1.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: F Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR03BE12M image CACR-SR03BE12M is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 0.3kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: M Series
Optional Specifications: None

Yaskawa CACR-SR03BE12G-E image CACR-SR03BE12G-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Blown Circuit Board (Through Hole), Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces), No Display
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 0.3kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR15BE12G-Y56 image CACR-SR15BE12G-Y56 is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board, Bad Power Section/Board, No Display
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 1.5kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: Y56

Yaskawa CACR-SR44BE12F-E image CACR-SR44BE12F-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Power Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 4.4kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: F Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR15BE12F-E image CACR-SR15BE12F-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Power Section/Board, Bad Capacitor(s)
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 1.5kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: F Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR30BE12M-E image CACR-SR30BE12M-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Control Section/Board, Bad Output Transistors/SCRs, Excessive Dirt/Debris, Physical Damage to the Drive, Bad Circuit Board Component(s)
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 3.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: M Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR44BE12F image CACR-SR44BE12F is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board, Bad Cooling Fans, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 4.4kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: F Series
Optional Specifications: None

Yaskawa CACR-SR03BE12M-E image CACR-SR03BE12M-E is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Control Section/Board, Bad Output Transistors/SCRs, Bad Power Section/Board, Bad Regen Section, Leaky Capacitors (Open, Corroded Traces)
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 0.3kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: M Series
Optional Specifications: English Nameplate Specification

Yaskawa CACR-SR03BE13S image CACR-SR03BE13S is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Control Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 0.3kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 2048 pulses/rev
Applicable Motor Series: S Series
Optional Specifications: None

Yaskawa CACR-SR10BE12G-C image CACR-SR10BE12G-C is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Power Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 1.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: G Series
Optional Specifications: With Cover

Yaskawa CACR-SR03BE13M image CACR-SR03BE13M is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Circuit Board Component(s), Bad Output Transistors/SCRs, Bad Power Section/Board, Excessive Dirt/Debris
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 0.3kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 2048 pulses/rev
Applicable Motor Series: M Series
Optional Specifications: None

Yaskawa CACR-SR30BE12M image CACR-SR30BE12M is an
Drives-AC Servo manufactured by Yaskawa
Discovered issues: Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board, Bad Cooling Fans, Bad Output Transistors/SCRs, Bad Power Section/Board
Drive Type: CACR AC Servo Drive
Control Type: Speed Control
Max Motor Capacity: 3.0kW
Application: M, F, G, S, D Series
Design Revision Order: E
Input Form: 200V, Analog
Encoder: 8192 pulses/rev
Applicable Motor Series: M Series
Optional Specifications: None